Safe Gas Atomization Equipment Fit Double Crucible Melting Furnace Metal Powder

 

Metal Powder Atomizing Equipment​

 

 

1. Product Description
 

Metal Powder Atomizing Equipment is characterized by small environmental pollution, high degree of ball-shape powder, low oxygen content and fast cooling rate and so on.

The range of particle distribution produced by our Metal Powder Gas Atomizing Equipment is 10~200μm, and oxygen content in metal powder is very low to 100~500ppm. Our atomization equipment have experimental and production types.
Related Names: Gas Atomizing Equipment, Aluminum Powder Production Line, Metal Powder Plant, Metal Powder Atomizing Equipment, Metal Powder Making Machine

 

 

2. Working principle:

 

Safe Gas Atomization Equipment Fit Double Crucible Melting Furnace Metal Powder

 

  • Metal or alloy materials are melted under inert gas protection or vacuum condition, and the molten metal is poured through insulation tundish system into a gas nozzle where the melt stream is disintegrated into droplets by high pressure inert gas stream.
  • The small droplets will be solidified into tiny spherical powders in flight in the atomization tower.
  • Vacuum melting inert gas atomization powder manufacturing equipment is designed for producing metallic spherical powder by atomizing under certain conditions.
  • The produced powders have the characteristics of high purity, low oxygen content, high yield of fine powders, good appearance, etc..

 

 

3. Main Technical Parameters of Gas Atomization Metal Powder Making Machine

 

 

Model of gas atomization equipment EF-30 EF-50 EF-100 EF-300 EF-500 EF-1000
Capacity (calculated in steel) 30kg 50kg 100kg 300kg 500kg 1000kg
Gas pressure (MPa) 3-10
Gas flow rate 10000-30000
Max. melting temperature (°C) 1750
Temperature measuring Infrared, WRe5-26
Power supply 380V, three-phase, 50Hz
Tundish heating power (kW) 20-45
Vacuum rating 6×10-3Pa or non vacuum
Cooling water flow rate (L/min) 150 150 150 300 400 700
Heating power (kW) 50 80 130 200 260 400
Overall size (L×W×H) (mm)

7500×

4000×

6500

7500×

4200×

6500

8200×

4200×

6500

8200×

4500×

6500

8500×

4500×

6500

9200×

5000×

6500

Water cooling system Air-cooling tower, water cooling unit, heat exchanger
Soft water flow rate (m3/h) 6-20
Controlling method IPC or PLC
Operation interface Button or touch screen
Data recording Recorded by 12 data items and displayed in LCD monitor

 

 

4. Optional functions:

  • Atomizing gas heating device
  • CCD video surveillance system (to observe equipment operation status in time)
  • On-line laser particle size monitoring system
  • Online oxygen content monitoring system
  • Atomization pressure difference controlling system
  • Fluid limiting diversion tube heating system
  • Automatic pneumatic powder classification system
  • Multistage high vacuum melting system (max. vacuum degree: 6.7x10-3Pa)
  • Melting and atomizing temperatures monitoring system

 

 

Safe Gas Atomization Equipment Fit Double Crucible Melting Furnace Metal Powder

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Safe Gas Atomization Equipment Fit Double Crucible Melting Furnace Metal Powder
Safe Gas Atomization Equipment Fit Double Crucible Melting Furnace Metal Powder

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